Lab Rubber Internal Mixer Machine 1L 3L 5L 10L 20L PVC Mixer Machine

1L 3L 5L 10L 20L Lab Rubber Internal Mixer Machine Pvc Mixer

1.Uses

Its main function is to make the product can meet the customer's requirements of quality and color, in order to meet the customer's requirements, and then the results of the test and its ratio used in the production line, and this machine is the test of raw materials and additives to mix evenly equipment, can be electrically heated water cooling.

2. Characteristics

(1)The volume of the mixing chamber is: 0.5L, 1L, 2L, 3L/ one time rubber 0.05-1.5kg, which is related to the density of the material, the greater the density, the greater the weight. b)⑵ Main motor: AC motor

(2) Reducer: the base and frame are welded with low carbon steel structure, containing a forced lubrication circulation system;

(3) Rotor: two-edge, synchronous rotor structure (can also be designed and manufactured according to the rotor structure diagram provided by the user), the front and rear rotor speed ratio of 1:1.20 or ST synchronous rotor, cast steel hardening treatment, hard chrome plated surface; Bearing for ball shaft roller bearing; Bearing lubricating oil bath; Maximum rotor speed: 3.0L: 36 RPM

(4) Wall: steel structure, drilling heating, internal surface hardening hard chrome plating treatment;

(5) Bracket: steel structure, hard chrome plating on the inner surface;

(6) Top bolt: cylinder drive, hard chrome plated surface

(7) end seal: seal ring material high wear-resistant material, self-lubricating bearing, hinge spring pressure top seal

Feed hopper: manual operation

(8) Control methods: split, semi-automatic, and automatic operation; Mixer maximum temperature: room temperature to 32

3.Technical Parameters

4. The main body of machinery

The base frame is made of welded steel and steel plate and processed

4--1The middle groove of the 4--2 mixing chamber is made of wear-resistant alloy steel casting processing, designed with water for cooling water.

4--2The side wall is made of medium carbon steel plate welded and processed

4--3 Mixing shaft and blade using 20crMo casting, stainless steel welding rod processing, shaft and blade

All hollow, can pass cooling water

4--4 bearing seat tilting discharge part is made of ZG20 cast steel, and the other three parts are made of HT250 cast iron, and the bearings are made of ball bearings

4--5 Feeding device This machine is designed for the front feeding device (dust cover type), the pressure can be specified according to the user

4--6 The side end of the mixing shaft of the leak-proof device is mechanically sealed, the material is glass epoxy cloth, the side end of the shaft and the shaft seal are tightened, the contact surface is wear-resistant treatment, and the oil injection port is provided; The four sides of the pressure cover adopt a new type of plate

The material is glass epoxy cloth

5. Pressure cover device

5--1 pressure cover is made of wear-resistant steel casting by processing, and designed with water jacket, can pass cooling water; In the mixing operation, the pressure is applied to the raw material, and the air pressure cylinder is used as the vertical lifting action

6. Discharge device

6--1 structure Use worm wheel type structure for mixing chamber tilting discharge

6--2 Maximum tilt Angle 110° ~ 135°

6--3 Tilting power pneumatic

7. Transmission structure

7-1 Main motor

7-2 Transmission mode R77 main motor and reducer for separate transmission

8. Piping

8-1 Air pressure piping Compressed air fittings (three-point combination, solenoid valve) and mechanical body piping

9. Main electrical control equipment

9--1 Temperature setting: automatic and manual

9--2 Prompt action, various time Settings, alarm; Can achieve positive and negative rotation

10. The advantages of the machine

10-1 The main electrical parts for Taiwan Shilin or Tai 'an imported brand, the whole machine bearing using the United States Timken TWB brand

10-2 mixing shaft is made of nickel-chrome-molybdenum alloy steel. Easy to wear parts welded wear-resistant front steel imported from West Germany, more tight and durable

10-3 mixing tank "mountain" type, the main body of the mixing tank is cast with wear-resistant alloy steel as a whole, and the shear part is surfacing with West front steel

Hard chrome plated treatment, with water jacket for cooling

10-4 side wall leakage prevention device is made of high-tech materials: epoxy glass cloth high pressure die casting; Its characteristics are: not easy to wear,

Easy maintenance, no chemical reaction, leak-proof sealing ring and wear-resistant ring in the middle of the filling port, can be extended sealing ring Life span

10-5 pressure cover adopts "M" type structure, so that the rubber mix is more uniform and more thorough

1. Packing: wooden cases

2. Quality guarantee period: one year after the commissioning and acceptance, one year after long-term preferential service.

3. Random accessories: one year quality guarantee certificate, one machine operation manual

Equipment installation requirements

1. Installation site

2. The ground is flat and well ventilated. There is no strong vibration, no strong electromagnetic field, and no flammable, explosive, corrosive substances, or dust around the equipment. Proper space for use and maintenance is reserved around the equipment

3. 1) external temperature: 27 ° C ±3 ° C relative humidity: ≤85% Air pressure: 86kPa ~ 106kPa

4. 2) there should be a certain space around the equipment to facilitate maintenance,

5. A: not less than 10cm B: not less than 60cm C: not less than 60cm

6.Power supply conditions

1) Power supply: AC380V two-wire + PGND cable

Allowable voltage fluctuation range: AC (220±10%) V

Allowable frequency fluctuation range: (50±0.5) Hz

The grounding resistance of the PGND cable is less than 4 ohms

An air or power switch of the corresponding capacity must be configured for the device at the installation site, and the switch must be independently used by the device

7. Gas supply requirements:

At least one air source over 6kg.

8. Requirements for storage environment

When the device is not working, the ambient temperature should be kept within 5 ° C to +30 ° C

DONGGUAN LONROY EQUIPMENT CO LTD